Together with our customers at all stages of the Product Life Cycle.

From project development and implementation to maintenance management, through vertical integration of expertise, we offer state-of-the-art services for every phase of a plant's life.

Engineering

With our expertise in mechanical and instrumentation engineering, we develop the client’s needs into a project plan.
From the preliminary design to the final one, for the user or an EPC, we can then move to the executive design for the manufacturer.
Preliminary Design
  • P&I
  • HAZOP
  • Process Hazard Review
  • Line List & Piping Line Specification
  • Valve List&Datasheet
  • Instrument List
  • Equipment List
  • Process DataSheet
Final Design
  • Material Requisition
  • Mechanical Data Sheet
  • Quality Control Plan
  • Technical Bid Evaluation(Tbe)
  • Vendor Follow Up
Executive Design
  • 3d Model
  • Isometric
  • Construction Drawings
  • Manufacturing Book

Using calculation codes through the software NextGen Sant'Ambrogio Servizi Industriali and Caesar II.

Numerical modelling (simulating) is the most sophisticated solution for a better understanding of the various project aspects and for verification of critical items. We can develop this kind of analysis at a structural, dynamic, fluid dynamic and thermal level. The software involved is Ansys.

Construction

During the development of a Project, we offer a wide range of services for the execution stage.
Welding Engineering

Technological design of a welded joint
Identifying and determining the parameters that influence the outcome of the performances during operations.

Compliance comparative analysis of the different manufacturing codes:
support during preparation, training and drafting of documents for procedures’ and welding operators’ qualifications in accordance with the relevant regulations and international standards.

Optimization of construction solutions
analysis and revision of construction details and design to detect possible improvement opportunities.

On-site inspection for welding procedure qualifications
qualified staff who can be present during the qualification stages of welding procedures and the corresponding laboratory tests.

EU Directives & Product Safety

We provide technical assistance for the drawing up of documentation (technical file, handbook, etc.) on the EC certificate and product safety in accordance with:

  • Directive 2014/68/EU – PED
  • Directive 2010/35/EU – TPED
  • Directive 2014/34/EU – ATEX
  • Directive 2014/29/EU Simple Pressure Vessels
  • Directive 2006/42/EC Machinery Directive
  • Directive 2014/35/EU Low Voltage
  • Directive 2014/35/EU Electromagnetic Compatibility
  • Functionary Safety for Machinery SIL (IEC61508) & PL (EN ISO 13849-1)

Inspections

Saipex is an industrial engineering company and provides inspection, expediting and product quality monitoring services.

Our main inspection services:

  • Vendor inspections
  • IECEx inspections in explosive atmospheres
  • Welding Inspection
  • Expediting
  • QA/QC
  • Project and calculation revision
  • Non-destructive testing: VT, PT, MT, UTs (RT, UT, EA)
  • Audits pursuant to art.71 of the Legislative Decree 81/08

Operation & Maintenance

Safety during operations

Technical assistance for work equipment start-up and periodic audits in accordance with arts. 71, 70 and Annex VII of the Legislative Decree 81/08 and D.M. n°329/04.

Technical assistance for repairs (art.14), notification of pipelines and liquid storage vessels (art.16), establishing the remaining life margins using Fitness for Service (API579), assessment of integrity and efficiency (UNI TS 11325).

Non-destructive testing (NDT) on vessels, pressure equipment, lifting appliances, metal structures The methods involved are: VT, MT, PT, UT, RT and special methods where necessary.

Classification of the environment where explosive atmospheres may occur (Directive 99/92/EC - ATEX 137).

EHS (Environment, Health & Safety) technical assistance according to the national and international law (Safety Manager). Safety coordination at the planning and work execution stages, for temporary and construction sites.

Maintenance and Inspection Engineering

We carry out maintenance and reliability -based studies for complex systems and plants, with high-tech techniques and software in close synergy with research centers and university departments specialized in this field.

Analysis and assessment of maintenance activities and reliability-based studies using quantitative tools such as numerical simulation (RBD);

Development and implementation of (preventive, predictive and corrective) maintenance plans, using the following methods: RCM, LCC, TPM;

Analysis and assessment of risks related to safety and industrial plants management (FMEA/FMECA, MAGEC, HAZOP, PHR, FTA, RCA, RBI, FFS).

Development and implementation of inspection plans using the following methods: Risk-Based Inspection and Integrity Operation Window in accordance with API 50/581.

Technical assistance for alternative inspections or inspections to be made at a different frequency (exceptions) in accordance with art. 10 par. 5 D.M. n°329/05.